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Additive Manufactured Grippers Transform Robotics

Aug 8, 2024

By shedding unnecessary weight from robot grippers, Siemens is helping robots operate more efficiently. Not only does this drive immediate energy savings, but it also fosters a culture of innovation, allowing grippers to embrace the latest design advancements for enhanced performance and functionality.  

At the heart of this revolution are advanced design tools and additive manufacturing technologies. Using fully associative topology optimization, facilitated by software such as Siemens NX Additive Manufacturing, this approach accelerates the design phase and empowers workers with the agility to make real-time modifications, ensuring optimal performance in dynamic industrial environments. 

Topology optimization enables designers to identify the most efficient material distribution within gripper structures, thereby minimizing weight without compromising strength or functionality. By leveraging generative design engineering, the production of grippers can be streamlined to comprise fewer parts while being printed in non-metal materials, resulting in significant cost and time savings. 

In tandem with additive manufacturing, the integration of simulation tools such as Siemens Tecnomatix Process Simulate plays a pivotal role in quantifying the environmental and cost implications of gripper design iterations. By accurately calculating energy consumption and CO2 emissions, manufacturers can make informed decisions that prioritize sustainability without sacrificing operational efficiency. Such tangible benefits underscore the transformative power of lightweight grippers in driving sustainable manufacturing practices on a global scale. Lightweight, additive-manufactured robot grippers represent more than just a technological advancement; they help support a shift towards sustainability and efficiency in industrial robotics.   

If we think about a single robot cell in an automotive factory using reduced weight grippers, this can lead to further efficiencies. For example, as a factory is retooled for the next job, it is possible to move the larger, less energy efficient robots to areas where their brawn is necessary and replacing them with smaller robots. If we then multiply that savings by each robot in the factory and in each factory across the world, a single company, depending on their size, could achieve substantial savings in energy usage and CO2 emissions.  

Original Article: https://www.automationworld.com/factory/robotics/article/55094104/additive-manufactured-grippers-transform-robotics

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